Purpose-Built Manufacturing Facility for SOLUTIONS-BASED Architectural Lighting SUPPLY
Located in Melbourne, Australia, our production headquarters leverage Advanced Manufacturing 4.0 technology to create bespoke lighting solutions which cater to all sectors within the design, construction and tenancy fit out markets.
Operating from our purpose-built 4,665m² facility, we pride ourselves on maintaining complete control over our production processes, ensuring precision, quality, efficiency and innovation in every luminaire we produce.
Everything Under One Roof
At DARKON, our commitment to excellence is reflected in the continuous investment into our plant, and our many machinery acquisitions are what have resulted in our state-of-the-art manufacturing capabilities.
Our facility is equipped with a sophisticated suite of CNC machinery, enabling us to manage every aspect of our manufacturing in-house.
hands on manufacturing
At DARKON, our dedication to superior quality extends beyond our advanced machinery and in-house capabilities to encompass our innovative fabrication processes and exceptional after-sales service.
Our expert team combines traditional craftsmanship with modern technology to handcraft bespoke lighting solutions. Whether it’s creating suspended tube lights or surface-mounted external downlights, we deliver high-quality, custom lighting fixtures that cater to the unique requirements of architectural projects across Australia and beyond.
Modern Design Office for Innovative Lighting Solutions in Melbourne
Our in-house design office in Melbourne is the creative hub where architectural lighting fixtures and modern lighting designs come to life. Tailored to the needs of commercial and residential spaces, our designs, including linear architectural lighting, down lights, wall lights and external facace lighting, reflect our commitment to innovation and quality in Australian manufacturing.
Precision CNC Machining for Architectural Lighting Components
Equipped with advanced CNC machining technology, our Melbourne facility produces intricate lighting components with unmatched precision. From aluminium extrusions to LED recessed luminaires, our machinery ensures that each part meets the exacting standards required for top-tier architectural lighting manufacturers.
- Haas Supermini Mill 2 – CNC drill/mill centre for intricate machining.
- Haas DM-2 – Versatile CNC drill/mill centre for high-speed operations.
- Haas ST30SSY – Lathe with live tooling for advanced turning operations.
- Emmegi Precision RS – Twin head CNC up-cut saw for precise cutting.
- Emmegi Phantomatic M3 – Profile machining centre for accurate profile processing.
- Elumatec SBZ122 – Advanced profile machining centre for detailed profile work.
- Haco EuroMaster-S30150 – 150-tonne CNC press brake for shaping and bending.
CNC Break Press for Custom Lighting Profiles in Melbourne
Our CNC break press technology allows us to create custom bends and shapes in metal components, essential for our range of architectural lighting fixtures. Whether you’re looking for suspended light profiles or surface mount profile lights, our precision manufacturing process ensures every piece meets the highest standards in Australia’s commercial lighting industry.
High-Precision Laser Cutting for Architectural Lighting
Our Australian facility is equipped with powerful fibre-optic laser cutting technology, enabling us to achieve high-precision cuts in metals essential for our architectural lighting products. We are transitioning to high-pressure air cutting, an approach that is more efficient and environmentally friendly than traditional nitrogen-based methods. This advanced technology allows us to craft intricate designs for suspended track lighting and recessed LED extrusions, ensuring that each component fits perfectly and performs flawlessly in both commercial and residential applications.
Laser Welding for Durable Architectural Lighting Fixtures
At our Melbourne facility, we utilise advanced robotic and laser welding technology to achieve precise, consistent welds that enhance the structural integrity of our architectural lighting fixtures. This cutting-edge method minimises heat, reducing the risk of warping and ensuring deeper penetration for stronger bonds.
Our laser welding process is not only faster and more efficient but also consumes less power compared to traditional techniques. Whether we’re crafting suspended luminaires or surface-mounted external downlights, our commitment to quality makes us a trusted name among architectural lighting manufacturers in Australia.
Environmentally Responsible Powder Coating (Closed-Loop System)
Our in-house powder coating facility uses a closed-loop system to provide a durable finish for our lighting products. This environmentally responsible process is key to producing high-quality surface-mounted external downlights and suspended lighting solutions, ensuring they withstand the test of time while contributing to sustainable manufacturing practices in Melbourne.
State-of-the-Art Goniophotometer for Precision Lighting Measurement
Our Melbourne facility is equipped with a state-of-the-art goniophotometer, a critical tool for achieving precise lighting measurements. This advanced technology allows us to accurately assess the photometric performance of our luminaires, ensuring that our architectural lighting solutions meet the highest standards of quality and efficiency.
With this capability, we can fine-tune our designs for optimal light distribution, helping us deliver products that perform flawlessly in both commercial and residential settings. The addition of the goniophotometer underscores our commitment to precision and innovation in the lighting industry.
Innovative Silicone Over-Moulding for Custom Lighting Solutions
We are excited to expand our capabilities with the introduction of our new silicone over-moulding machine by the end of the year. This advanced technology will allow us to deliver custom lighting solutions with enhanced precision and superior quality.
Silicone over-moulding provides exceptional durability and flexibility, making it ideal for creating bespoke components that meet the unique demands of architectural lighting projects. With this new addition, we are furthering our commitment to innovation and quality, ensuring that our products continue to set the standard in the industry.